Air conditioners with Conformal Coating

How Conformal Coating Protects Your AC from Harsh Weather and Voltage Surges

Air conditioners are essential for maintaining indoor comfort, but they often face challenging environmental conditions. 

From extreme temperatures to high humidity and unexpected power fluctuations, these factors can degrade the internal components over time. For sustained performance together with durability, protection needs to be robust.

We often take for granted the intricate network of electronic components within our AC units, oblivious to the constant assault they endure.  

Conformal coating shields air conditioners from the harsh realities of the environment. This isn’t just a simple layer of paint; it’s a sophisticated protective barrier designed to safeguard the delicate circuitry from moisture, dust, chemicals, and those unpredictable power spikes. 

So, how exactly does this magical coating work, and how does it ensure your AC keeps its cool, even when the weather and power supply don’t? 

Let’s dive into the fascinating world of conformal coating and uncover the secrets behind your AC’s resilience.

What Are Conformal Coatings?

Get Conformal Coating over ACs PCB
Credits: Haier India

Electronic circuits, along with PCBs and essential components, receive thin protective polymeric films known as conformal coatings. This protective layer acts as a barrier to guard against moisture, dust contamination, and chemical attacks while preventing electrical damage in harsh conditions.

Conformal coatings implemented by Haier India in air conditioners enhance model durability and reliability, ensuring superior performance in extreme conditions.

The thermal stability of silicone coatings matches well with the needs of air conditioners operating in hot climates. Due to their strong resistance against moisture and chemical exposure, epoxy coatings deliver long-lasting operational ability in coastal regions and industrial facilities.

How Conformal Coatings Protect AC Units

Conformal Coatings Protect AC Units
Credits: Haier India

Conformal coatings act as protection solutions for AC units by providing various advantages:

1. Shielding Against Moisture and Humidity

The biggest danger to air conditioner electronic parts comes from water exposure. PCB materials suffer from short circuits, corrosion, and premature failure when water or humidity infiltrates their structure. Conformal coatings function as hydrophobic barriers that prevent water from entering electrical units, allowing uninterrupted operation in moisture-heavy conditions.

2. Protection from Dust and Airborne Contaminants

The operational environments of air conditioners regularly consist of a mixture of dust, pollutants, and dirt. The accumulation of these particles on PCBs generates overheating, leading to equipment malfunction. Electrical connections remain clean under the protective shield of conformal coatings, minimizing the risk of performance problems.

3. Resistance to Voltage Surges and Electrical Stress

Excessive voltage fluctuations and sudden power surges have the potential to destroy an air conditioning unit’s entire circuitry system. Conformal coatings protect electrical integrity by creating an insulation barrier while increasing dielectric strength, preventing accidental voltage surges. This protective application is especially necessary for power-sensitive areas with uncertain electricity supplies.

Applications of Conformal Coatings in Air Conditioning

The Haier AI Smart AC series delivers contemporary cooling solutions through capabilities such as Hexa Inverter technology, Intelli Smart 5G system, and supersonic air cooling technology.

The air conditioning systems receive conformal coating treatments on their essential components to enhance both reliability and operational resilience. 

  • Compressor Control Units: Protects electronic controllers from heat and moisture damage.
  • Sensor Circuits: Ensures accurate temperature and humidity readings without interference from environmental factors.
  • Inverter PCB Boards: Increases variable-speed AC model stability, protecting the system from overheating and electrical defects.

Haier AI Smart ACs: The Future of Intelligent Cooling

Get Smart Kinouchi Dark Edition Hexa Inverter AC
Credits: Haier India

AI Smart technology from Haier India transforms air conditioners by offering convenience, efficiency, and better control features to users. The Haier 1.6 Ton 5 Star Kinouchi Dark Edition Hexa Inverter AC demonstrates cutting-edge innovations in the market. 

1. Hexa Inverter Technology

Hexa Inverter Technology features a strong design system that links an electronic expansion valve with complete DC motors (IDU & ODU), a DC PCB, and dual DC compression mechanisms. With this technology, users achieve maximum power efficiency while reducing energy costs by up to 65%.

2. Intelli Smart 5G Compatibility

The HaiSmart app enables Intelli Smart 5G compatibility, allowing users worldwide to modify their AC temperature settings and monitor system status using their smartphones. The system provides hands-free control through integration with Alexa and Hey Google voice commands.

3. 4-Way Swing Air Distribution

The 4-Way Swing system uses horizontal and vertical louver operation to create evenly distributed airflow for absolute comfort.

4. Supersonic cooling in 10 seconds 

KTS and PKC technology allows the air conditioner to cool down spaces within ten seconds, providing immediate relief during severe heat waves.

5. Frost Self-Cleaning System

The Frost Self-Cleaning system enables a full indoor wet wash operation within 21 minutes, removing 99.9% of air pollutants and bacteria while purifying the air from odors and dust.

6. Intelli Convertible 7-in-1 Function

The Intelli Convertible 7-in-1 function forecasts cooling performance, automatically adjusting fan speed for peak efficiency. Users have access to total cooling control, ranging from 40% to 110% capacity, for all their individual cooling needs.

Haier India’s Commitment to Air Conditioner Durability

Through Haier India’s advanced protection services, customers can experience long-lasting performance benefits.

Haier India is dedicated to developing air conditioning solutions that excel in reliability and operational effectiveness. We equip our AC units with sophisticated conformal coatings that adhere to international safety standards and quality requirements. This technology maintains longevity, energy efficiency, and operational reliability, ensuring optimal performance across all challenging climates.

Understanding the importance of conformal coating protection helps users choose suitable air conditioner units for extreme environments. You can rely on Haier India’s innovative methods to produce air conditioners that endure environmental changes and power supply variations for many years.

Haier India offers exceptional high-performance air conditioning solutions. Discover more by contacting our team directly.